Dry printing multimaterial electronics and functional devices

Masoud Mahjouri-Samani; Zabihollah Ahmadi; Aarsh Patel; Adib Taba; Seungjong Lee; Nima Shamsaei

doi:10.1117/12.3003981

13 March 2024 Dry printing multimaterial electronics and functional devices

Masoud Mahjouri-Samani, Zabihollah Ahmadi, Aarsh Patel, Adib Taba, Seungjong Lee, Nima Shamsaei

Author Affiliations +

Proceedings Volume PC12874, Nanoscale and Quantum Materials: From Synthesis and Laser Processing to Applications 2024; PC1287408 (2024) https://doi.org/10.1117/12.3003981
Event: SPIE LASE, 2024, San Francisco, California, United States

Abstract

Additively manufactured electronics (AMEs), also known as printed electronics, are becoming increasingly important for the anticipated Internet of Things (IoT). Current techniques rely on ink-based printing technologies such as inkjet and aerosol jet printers, which highly suffer from contamination, expensive formulation procedures, and limited materials sources, making it challenging to print pure and multimaterial devices. Here, a multimaterial additive nanomanufacturing (M-ANM) technique utilizing directed laser deposition at the nano and microscale is demonstrated, allowing the printing of lateral and vertical hybrid structures and devices. This M-ANM technique involves pulsed laser ablation of solid targets placed on a target carousel inside the printer head for in-situ generation of contamination-free nanoparticles, which are then directed toward the nozzle and laser-sintered in real-time to form desired patterns and structures layer-by-layer. Different materials, such as Ag, Cu, ZnO, TiO2, BTO, Al2O3, etc, are printed in a single-step process. The quality and versatility of our M-ANM technique offer a potential manufacturing option for emerging IoT.

Conference Presentation

Citation Download Citation

Masoud Mahjouri-Samani, Zabihollah Ahmadi, Aarsh Patel, Adib Taba, Seungjong Lee, and Nima Shamsaei "Dry printing multimaterial electronics and functional devices", Proc. SPIE PC12874, Nanoscale and Quantum Materials: From Synthesis and Laser Processing to Applications 2024, PC1287408 (13 March 2024); https://doi.org/10.1117/12.3003981

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