Two-photon polymerization is a photochemical process usually initiated by tightly focusing an ultrafast laser pulse into a volume of photosensitive photoresists with a high-numerical-aperture objective. Scanning a write voxel" in 3D enables near free-form fabrication, but at a limited speed which is a critical factor for industrial purposes, because generally only a single writing-beam is used. Several strategies have been implemented to improve the fabrication speed, one such strategy is massive parallelization which is the approach used in our PHENOmenon H2020 European project. Massive parallelization can be realized by beam splitting diffractive optical elements which allow simultaneous fabrication with thousands of beams, decreasing the overall fabrication time. A major unexpected obstacle is encountered in massively parallelized fabrication: using several spots simultaneously to polymerize, local changes in the 2PP threshold have been observed. We linked this to the proximity effect. The aim of this study is to understand the proximity effect in parallel microfabrication using simulation to predict its behaviour and different systematic experiments to reduce the proximity effect such as changing photoresist, using thinner photoresist layers to increase oxygen penetration or using higher Numerical Aperture Objectives.
We are developing soft, flexible micromanipulators such as micro- tweezers for the handling and manipulation of biological species including cells and surgical tools for minimal invasive surgery. Our aim is to produce tools with minimal dimensions of 100 μm to 1 mm in size, which is 1-2 orders of magnitude smaller than existing technology. However, the displacement of the current developed micromanipulator remains limited due to the low ionic conductivity of the materials. Here, we present developed methods for the fabrication of conjugated polymer trilayer structure which exhibit potential to high stretchability/flexibility as well as a good adhesion between the three different layers. The outcomes of this study contribute to the realisation of low-foot print devices articulated with electroactive polymer actuators for which the physical interface with the power source has been a significant challenge limiting their application. Here, we present a new flexible trilayer structure, which will allow the fabrication of metal-free soft microactuators.
There is a growing demand for human-friendly robots that can interact and work closely with humans. Such robots need to be compliant, lightweight and equipped with silent and soft actuators. Electroactive polymers such as conducting polymers (CPs) are “smart” materials that deform in response to electrical simulation and are often addressed as artificial muscles due to their functional similarity with natural muscles. They offer unique possibilities and are perfect candidates for such actuators since they are lightweight, silent, and driven at low voltages. Most CP actuators are fabricated using electrochemical oxidative synthesis. We have developed new CP based fibres employing both vapour phase and liquid phase electrochemical synthesis. We will present the fabrication and characterisation of these fibres as well as their performance as linear actuators.
Within the areas of cell biology, biomedicine and minimal invasive surgery, there is a need for soft, flexible and dextrous biocompatible manipulators for handling biological objects, such as single cells and tissues. Present day technologies are based on simple suction using micropipettes for grasping objects. The micropipettes lack the possibility of accurate force control, nor are they soft and compliant and may thus cause damage to the cells or tissue. Other micromanipulators use conventional electric motors however the further miniaturization of electrical motors and their associated gear boxes and/or push/pull wires has reached its limits. Therefore there is an urgent need for new technologies for micromanipulation of soft biological matter.
We are developing soft, flexible micromanipulators such as micro- tweezers for the handling and manipulation of biological species including cells and surgical tools for minimal invasive surgery. Our aim is to produce tools with minimal dimensions of 100 μm to 1 mm in size, which is 1-2 orders of magnitude smaller than existing technology. We present newly developed patterning and microfabrication methods for polymer microactuators as well as the latest results to integrate these microactuators into easy to use manipulation tools. The outcomes of this study contribute to the realisation of low-foot print devices articulated with electroactive polymer actuators for which the physical interface with the power source has been a significant challenge limiting their application. Here, we present a new bottom-up microfabrication process. We show for the first time that such a bottom-up fabricated actuator performs a movement in air. This is a significant step towards widening the application areas of the soft microactuators.
We report on new method to obtain micrometric electroactive polymer actuators operating in air. High speed conducting
Interpenetrating Polymer Network (IPN) microactuators are synthesized and fully characterized. The IPN architecture
used in this work allows solving the interface and adhesion problems, which have been reported in the design of classical
conducting polymer-based actuators. We demonstrated that it is possible to reduce the thickness of these actuators by a
specific synthetic pathway. IPN host matrixes based on polyethylene oxide / polytetrahydrofurane have been shaped by
hot pressing. Then, the resulting thin host matrixes (below 10 μm) are compatible with the microfabrication
technologies. After interpenetration of poly(3,4-ethylenedioxythiophene) (PEDOT), these electroactive materials are
micro-sized using dry etching process. Frequency responses and displacement have been characterized by scanning
electronic microscopy. These conducting IPN microactuators can be considered as potential candidates in numerous low
frequency applications, including micro-valves, micro-optical instrumentation and micro-robotics.
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