AIMS® EUV is a unique tool in the EUV mask infrastructure. It allows qualification of the mask printing performance in the aerial image under scanner equivalent conditions. For emulation of the high NA EUV scanner, ZEISS upgraded the existing 0.33 NA AIMS® EUV platform. The system can now emulate both 0.33 NA isomorphic scanners as well as 0.55 NA anamorphic scanners. We present the concept of AIMS® EUV high NA with focus on the emulation of a wafer defocus in the anamorphic high NA scanner. Besides defect review applications, this enables aerial image based high NA imaging studies.
During the last decade, the introduction of EUV lithography in high-volume chip manufacturing has been accompanied by the development of technological prerequisites for a future support of the node scaling roadmap. As core element, the next generation EUV scanner with an increased NA of 0.55 will be implemented into wafer fabs within the upcoming few years. In addition to its enhanced resolution, the High-NA exposure tool improves image contrast, and consequently reduces local CDU and defect printing on wafer. To take full advantage of this next leap in lithography, the whole infrastructure including EUV photomask technologies and metrology must keep pace with the scanner progress. In this context, actinic EUV mask measurement represents a unique and variously usable way for the qualification of the mask printing performance under scanner-equivalent conditions. The aerial image metrology is targeted to match the corresponding scanner aerial image by means of the emulation of imaging-relevant scanner properties including wavelength, mask-side NA, through-slit chief ray angle, illumination schemes, and aberration level. To qualify High-NA masks of the anamorphic scanner, a methodology was developed that allows the simultaneous measurement of both NA=0.33 and NA=0.55 reticles based on one isomorphic optical projection optics design. Here, we describe the challenges and corresponding solutions combined with two intrinsically diverse emulation types, NA=0.33 isomorphic and NA=0.55 anamorphic, in one single metrology. Special attention is paid to the emulation of the elliptical scanner NA at reticle, the contrast impact due to vector-effects in High-NA scanner imaging, wafer defocus of an anamorphic system for focus-dose process window determination, the pupil obscuration of the High-NA scanner projection optics, and the scanner facetted illumination by means of physical free-form blades, and by a completely digital solution.
Digital Flex Illu is a fully digital solution which provides SMO functionality to the AIMS® EUV system by combining an adaptation of the already built-in system metrology with a powerful algorithm and most importantly, without changing the machine hardware. In this paper, we will present the concept of Digital Flex Illu functionality, its significant advantages in combination with a binary aperture-based illumination concept, together with showing imaging results obtained on the AIMS® EUV prototype system. This digital solution is a paradigm change for the AIMS® EUV usability and final user, it allows ZEISS to guarantee an agile roadmap for the AIMS® EUV with limited development effort and great benefits in sustainability and roadmap scaling.
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