PLATO (PLAnetary Transits and Oscillations of stars)1 is the M3 class ESA mission dedicated to the discovery
and study of extrasolar planetary systems by means of planetary transits detection. PLATO Payload Camera
units are integrated and vibrated at CSL before being TVAC tested for thermal acceptance and performance
verification at 3 different test facilities (SRON, IAS and INTA). 15 of the 26 Flight Cameras were integrated,
tested and delivered to ESA for integration by the Prime between June 2023 and June 2024, with the remaining
flight units to be tested by the end of 2024. In this paper, we provide an overview of our serial testing approach,
some of the associated challenges, key performance results and an up-to-date status on the remaining planned
activities.
PLATO (PLAnetary Transits and Oscillations of stars) is an M3 medium-class space mission in ESA’s Cosmic Vision program devoted to detecting and studying a large number of extrasolar planetary systems. Its launch is planned for the end of 2026 from Europe’s Spaceport in French Guiana. The PLATO Payload consists of 26 wide field-of-view Cameras, each observing a specific part of the sky, associated data processing units and power supply units. The 24 Normal-Cameras will provide a very high-resolution photometric measurement of light from a large number of stars, while the other two Fast Cameras will provide the colour information and will deliver the pointing data to the AOCS (Attitude and Orbital Control System). The Cameras will be integrated into an optical bench. Each of them is composed of the Telescope Optical Unit (TOU), the Focal Plane Assembly (FPA) and the Front-End Electronics (FEE). Currently, the serial production of the Cameras has already started facing critical key points, non-conformities and challenging problems. The status of the Product Assurance activities during the serial production for which the first flight models are being delivered after the AIT phase is reported.
Within the ESA PLATO M3 mission, the Telescope Optical Unit (TOU), i.e. the opto-mechanical unit, is a fully refractive optical system. The 26 TOU Flight Models (FM) to be delivered to the upper level, the PLATO Camera, make it a series production. The first Flight Models production faced many initial challenges from a Product Assurance point of view, mostly related to MAIT activities, while moving forward these challenges decreased. Discrepancies and nonconformities associated with, mainly, but not only, materials and processes, cleanliness and contamination control, safety, qualifications and validations, are the object of this proceeding. Thus, showing that serial production adds one more variable to possible failures, but at the same time, when root causes are corrected and solved, yields less difficulties in subsequent FMs MAIT and final production. Product Assurance, in monitoring the product in failure-proofing aspects, aims at mitigating criticalities and arranging for corrective and preventive actions that allow improving the likelihood of success of the mission.
In the context of PLATO Camera Subsystem development, it has been decided to take advantage of MBSE methodologies using Enterprise Architect by Sparx Systems as tool. A Local SysML Camera model for PLATO mission1 has been built from different Excel spreadsheets, i.e. Verification Control Matrices, released by Subsystems. Same approach has been used for the Camera-System itself. The complete flow-down of requirements has been created in order to easily identify and monitor any impact on the design due to changes, deviations and non-compliances. The model can be updated at any time importing Excel spreadsheet while it can be used as source to export documentation needed during formal reviews, both as Word and Excel files. In addition, Model architecture and constraints have been created through Block Definition Diagram and Internal Block Diagram so that structure, interfaces as well as interaction between different items, can be easily identified and monitored at both System and Subsystem level.
The ESA M size mission PLATO (PLAnetary Transits and Oscillation of stars) is planned to be launched in the 2026, with the aim of discover exoplanets that will be characterized with unprecedented precision. The optical elements of PLATO are 26 small telescopes, the TOUs (Telescope Optical Units), that using partially overlapping Fields of View will permit instantaneous sky coverage larger than 2100 square degrees. Each TOU has an aperture of 120 mm diameter assured by an internal stop, and it is composed by 6 lenses, the frontal one having an aspherical surface and the last acting as field flattener. The mechanical structure is realized mainly in AlBeMet. We here describe the optical design, summarizing several optical properties (materials, coatings, etc.), and report on nominal performances of the TOU system.
KEYWORDS: Contamination, Manufacturing, Cameras, Space operations, Picture Archiving and Communication System, Optics manufacturing, Materials processing, Telescopes, Inspection, Contamination control
The TOU is the Telescope Optical Unit for the PLATO ESA mission, consisting of the opto-mechanical unit for each of the 26 Cameras of which PLATO is composed. The TOU is currently in the manufacturing, assembly, integration and testing (MAIT) phase for the Proto Flight Model (PFM) and for Flight Models (FMs). We present the design processes as seen from the Product Assurance (PA) point of view: PA aims at monitoring the design and addresses specific issues related to, among others, materials and processes (these shall be suitable for the purpose and for the life-time of the mission), cleanliness and contamination control (to limit the loss of optical performance), safety, monitoring of qualifications/validations. PA supports the project in failure-proofing aspects to mitigate criticalities, e.g. in the elaboration of non-conformances and deviations that can arise during the design and MAIT process, and/or are highlighted during the reviews for manufacturing, test, and delivery of the related hardware. PA ensures early detection of potential problems and risks for the TOU and arranges for corrective actions that aim at improving the likelihood of success of the mission.
PLATO (PLAnetary Transits and Oscillation of stars) is the ESA Medium size dedicated to exo-planets discovery and cataloguing, adopted in the framework of the Cosmic Vision 2015-2025. The PLATO launch is planned in 2026 and the mission will last at least 4 years in the Lagrangian point L2. The primary scientific goal of PLATO is to discover and characterize a large amount of exo-planets hosted by bright nearby stars. The PLATO strategy is to split the collecting area into 24(+2) identical 120 mm aperture diameter fully refractive cameras with partially overlapped Field of View delivering an overall instantaneous sky covered area of about >2100 square degrees. The opto-mechanical sub-system of each camera, namely Telescope Optical Unit (TOU), is basically composed by a 6 lenses fully refractive optical system, presenting one aspheric surface on the front lens, and by a mechanical structure made in AlBeMet. In this paper we will update on the current working status of the TOUs.
.We describe the main tasks of the Product Assurance process for the Telescope Optical Unit (TOU) of the ESA PLATO mission, that starts from the design phase and proceeds through all phases, up to the final product, with the aim of improving the likelihood of success of the mission. When dealing with the opto-mechanical components of the TOU, several aspects regarding safety and performance have to be analyzed and tracked. From the PA point of view, we focus in this paper on materials and processes selection that shall be suitable and robust enough for the space environment. Cleanliness and contamination control is needed to overcome loss of optical performance. Validations and qualifications on prototypes is fundamental to assess the reliability of the instrument for its purpose and for the lifetime of the mission.
PLATO (PLAnetary Transits and Oscillation of stars) is the ESA Medium size dedicated to exo-planets discovery, adopted in the framework of the Cosmic Vision program. The PLATO launch is planned in 2026 and the mission will last at least 4 years in the Lagrangian point L2. The primary scientific goal of PLATO is to discover and characterize a large amount of exo-planets hosted by bright nearby stars, constraining with unprecedented precision their radii by mean of transits technique and the age of the stars through by asteroseismology. By coupling the radius information with the mass knowledge, provided by a dedicated ground-based spectroscopy radial velocity measurements campaign, it would be possible to determine the planet density. Ultimately, PLATO will deliver the largest samples ever of well characterized exo-planets, discriminating among their ‘zoology’. The large amount of required bright stars can be achieved by a relatively small aperture telescope (about 1 meter class) with a wide Field of View (about 1000 square degrees). The PLATO strategy is to split the collecting area into 24 identical 120 mm aperture diameter fully refractive cameras with partially overlapped Field of View delivering an overall instantaneous sky covered area of about 2232 square degrees. The opto-mechanical sub-system of each camera, namely Telescope Optical Unit, is basically composed by a 6 lenses fully refractive optical system, presenting one aspheric surface on the front lens, and by a mechanical structure made in AlBeMet.
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