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In this paper we present the opto-mechanical design and realization of a multi-purpose Grating Module Breadboard (GMBB), which supports arbitrary one-octave bandwidth diffraction gratings in the 25-400 micron wavelength band. The purpose of realizing this GMBB is to aid experimental verification of blazed grating developments, and to verify the optical interfaces and spectral characteristics of KID detector arrays.
The driving concepts, methodologies, engineering solutions and finally the realization are discussed and supported by optical verification results. A simple and modular configuration containing a collimator unit and camera bay optics allows for easy adaptation to different wavelength/dispersion combinations by exchanging the grating and/or detector array. The opto-mechanical design is monolithic with highly accurate and reproducible kinematic optical mounts, while allowing mirror realization with the highest optical performance. Special attention is given to the development of grating production methods for high-efficiency blazed gratings optimized for specific wavelength bands.
This paper describes the characterization of the FAME system (freeform active mirror experiment). The system consists of a thin hydroformed face sheet that is produced to be close to the required surface shape, a highly controllable active array that provides support and the ability to set local curvature of the optical surface and the actuator layout with control electronics that drives the active array.
A detailed characterisation of the fully-assembled freeform mirror was carried out with the physical and optical properties determined by coordinate measurements (CMM), laser scanning, spherometry and Fizeau interferometry. The numerical model of the mirror was refined to match the as-built features and to predict the performance more accurately.
Each of the 18 actuators was tested individually and the results allow the generation of look-up tables providing the force on the mirror for each actuator setting. The actuators were modelled with finite element analysis and compared to the detailed measurements to develop a closed-loop system simulation. After assembling the actuators in an array, the mirror surface was measured again using interferometry. The influence functions and Eigen-modes were also determined by interferometry and compared to the FEA results.
The two SMO arms contain 14 mirrors and form the MIRI optical system together with 12 selectable gratings on grating wheels. The entire system operates at a temperature of 7 Kelvin and is designed on the basis of a 'no adjustments' philosophy. This means that the optical alignment precision depends strongly on the design, tolerance analysis and detailed knowledge of the manufacturing process. Because in principle no corrections are needed after assembly, continuous tracking of the alignment performance during the design and manufacturing phases is important.
The flight hardware is inspected with respect to performance parameters like alignment and image quality. The stability of these parameters is investigated after exposure to various vibration levels and successive cryogenic cool downs. This paper describes the philosophy behind the acceptance tests, the chosen test strategy and reports the results of these tests. In addition the paper covers the design of the optical test setup, focusing on the simulation of the optical interfaces of the SMO. Also the relation to the SMO qualification and verification program is addressed.
Mounting optics is always a compromise between firmly fixing the optics and preventing stresses within the optics. The fixing should ensure mechanical stability and thus accurate positioning in various gravity orientations, temperature ranges, during launch, transport or earthquake. On the other hand, the fixings can induce deformations and sometimes birefringence in the optics and thus cause optical errors. Even cracking or breaking of the optics is a risk, especially when using brittle infrared optical materials at the cryogenic temperatures required in instruments for infrared astronomy, where differential expansion of various materials amounts easily to several millimeters per meter. Special kinematic mounts are therefore needed to ensure both accurate positioning and low stress.
This paper concentrates on the opto-mechanical design of optics mountings, especially for large transmission optics in cryogenic circumstances in space instruments. It describes the development of temperature-invariant (“a-thermal”) kinematic designs, their implementation in ground based instrumentation and ways to make them suitable for space instruments.
An overview of the mid-infrared spectro-interferometer MATISSE: science, concept, and current status
Due to the opening of a new parameter space in optical design, Freeform Optics are a revolution in imaging systems for a broad range of applications from high tech cameras to astronomy, via earth observation systems, drones and defense. Freeform mirrors are defined by a non-rotational symmetry of the surface shape, and the fact that the surface shape cannot be simply described by conicoids extensions, or off-axis conicoids. An extreme freeform surface is a significantly challenging optical surface, especially for UV/VIS/NIR diffraction limited instruments.
The aim of the FAME effort is to use an extreme freeform mirror with standard optics in order to propose an integrated system solution for use in future instruments. The work done so far concentrated on identification of compact, fast, widefield optical designs working in the visible, with diffraction limited performance; optimization of the number of required actuators and their layout; the design of an active array to manipulate the face sheet, as well as the actuator design.
In this paper we present the status of the demonstrator development, with focus on the different building blocks: an extreme freeform thin face sheet, the active array, a highly controllable thermal actuator array, and the metrology and control system.
The FAME design consists of a pre-formed, deformable thin mirror sheet with an active support system. The thin face sheet provides a close to final surface shape with very high surface quality. The active array provides the support, and through actuation, the control to achieve final surface shape accuracy.
In this paper the development path, trade-offs and demonstrator design of the FAME active array is presented. The key step in the development process of the active array is the design of the mechanical structure and especially the optimization of the actuation node positions, where the actuator force is transmitted to the thin mirror sheet. This is crucial for the final performance of the mirror where the aim is to achieve an accurate surface shape, with low residual (high order) errors using the minimum number of actuators. These activities are based on the coupling of optical and mechanical engineering, using analytical and numerical methods, which results in an active array with optimized node positions and surface shape.
Cryomechanisms for positioning the optical components of the mid-infrared instrument (MIRI) for NGST
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