KEYWORDS: Copper indium gallium selenide, Photovoltaics, Gallium, Transmission electron microscopy, Gallium arsenide, Solar energy, Scanning electron microscopy, Optoelectronics, Thin films
Over the last several decades, champion photovoltaic (PV) devices using CuInGaSe2 (CIGS) as the absorber material have been achieved using polycrystalline films exclusively. This has led to the assumption that polycrystalline CIGS generally outperform single-crystal CIGS in PV devices. However, recently, very high-quality epitaxial CIGS has been grown on GaAs substrates producing PV device efficiencies of 20.0%. These results have revived the debate on what effects grain boundaries have on PV device efficiencies. In this contribution, we compare the optoelectronic properties of polycrystalline CIGS films with those of high-efficiency epitaxial CIGS films. This comparison reveals that grain boundaries are associated with properties that negatively impact PV device efficiency. Additionally, we find that the grain interiors in polycrystalline films exhibit properties that are similar to the high-performance epitaxial films. Our results suggest that it may be possible to achieve higher device efficiencies with epitaxial CIGS than with polycrystalline films.
For higher cell-to-module efficiency in Cu(In,Ga)Se2 (CIGS) thin-film solar cells, it is important to reduce the loss of active area due to integrated connection. The integrated connection contains three scribing processes: P1 (back contact insulation), P2 (electrical connection) and P3 (transparent conductive oxide, shortly TCO front contact insulation). In this work, we focused on ultrashort-pulse laser scribing (λ=1034 nm, Δτ=300 fs) of TCO via lift-off process as damage-less P3 scribing of CIGS thin-film solar cells. The lift-off of TCO was caused by laser ablation of only an upper part of CIGS light-absorbing layer. The dependence of lift-off behavior on the laser pulse energy and TCO film thickness has been investigated. It was observed that the lift-off of TCO formed a heat-affected zone (HAZ) with a thickness up to 250 nm beneath the trench bottom, where the CIGS experienced to melt. Further, thinner TCO film required lower laser energy threshold for the TCO lift-off, which is favorable to higher solar cell efficiency due to smaller HAZ. Using the TCO liftoff as P3, a submodule with an active area of approximately 3.5 cm2 made by all laser scribing exhibited the conversion efficiency of 11.6 %. After post-annealing at 85 °C for 15 h in vacuum for recovering laser-induced damages, the efficiency was successfully improved to 15.0 %, which is comparable to mechanically-scribed one.
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