Self-heating in mid-infrared QCLs leads to beam instabilities and facet related failures. Single-element 4.6 μm-emitting BH QCLs were fabricated, where a tapered region scales the output power and, ahead of the emitting aperture, a narrow section provides mode filtering for suppressing high-order spatial modes. Beam-stability measurements indicate a small degree of collimated-beam centroid motion (< 0.25 mrad) can be achieved at >1.5W QCW output powers. Comparisons between short-pulse current and QCW operation reveal the impact of thermal lensing on the beam properties, while full 3D modeling provides insights into influence of device geometry on mode selection.
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